- Polish brass, stainless steel, aluminum belt buckles
- Burnish, polish, clean, remove rust from belt buckles
- For all your mass finishing needs, Inovatec is always there for you
- Vibratory and centrifugal solutions for polishing belt buckle
Inovatec MachineryThe best manufacturer of high-quality equipment for polishing belt buckles.
Inovatec is a mass finishing equipment manufacturer with over 20 years of experience in the pocket. We have the technical know-how of the industry and we know what solutions you might need.
For polishing belt buckles, Inovatec has a great line of vibratory and centrifugal solutions that can help you get the right solution for you.
Vibratory finishers are very simple in design and have great value for money. Belt buckles are small parts and these vibratory finishing machines work amazingly with small parts. You can polish, deburr, clean, and remove rust from belt buckles. With appropriate tumbling media, you can achieve excellent pre-plating finishing and pre-anodizing finishing.
Drying the belt buckles after polishing is a very important task. After vibratory deburring, belt buckle parts fall into the vibratory dryer and dried in 5-10 minutes. If not done correctly, your parts might tarnish or catch rust. So, invest in a vibratory dryer from Inovatec to properly dry your belt buckles.
Centrifugal disc finishing machines work very fast and efficiently. These machines cost a little more than regular vibratory finishers. But these machines are great for belt buckle if you have the budget.
The automatic centrifugal disc finisher is ideal for big lots of belt buckle surface smoothing. With an automatic unloading feature, media and parts can separate automatically. One worker can do big batch polishing at the same time.
Rotary tumblers are a very economical polishing solution. They take a long time to finish each batch but the results are worth it. Rotary tumblers from Inovatec are one of the best rotary solutions in the world.
Rotary Barrel Tumbler Machine is an economic choice for belt buckle parts polishing and smoothing. It works for stainless steel parts and also hard metal parts. With the rotary barrel tumbler machine, you can process your parts for as long as 36 hours without stop.
Material of Different Belt Buckles
Aluminum belt buckles are the most commonly found ones. They are cost-effective, look good, and have great value for money.
To polish an aluminum belt buckle, you can use any of the mass finishing solutions like the vibratory ones, rotary ones, or even centrifugal ones.
Brass is a great material for belt buckles. They add a great touch to the overall outlook. Polishing belt buckle made of brass requires a different technique because they are prone to tarnishing.
To polish brass belt buckles, it’s best that you use centrifugal disc finishers or rotary barrel tumblers. Both of these machines are very different, but the results look great.
Bronze is a classic material for belt buckles. Polishing belt buckles that are made of bronze is one of the most rewarding tasks. The finished belt buckles look amazing after the polishing.
To polish bronze belts, it’s best to use rotary barrel tumblers. Rotary tumblers work really slowly but the results look amazing once it’s done.
Stainless steel is another common material for belt buckles. In fact, it’s probably the most common material for belt buckles. Stainless steel is hard material so it’s quite easy to polish the belt buckles.
To polish stainless steel belt buckles, it’s best that you use centrifugal disc finishers. Centrifugal disc finishers work very fast and efficiently.
Zamak is an alloy metal that comprises zinc, magnesium, aluminum, etc. Zamak is an exotic material for belt buckles. The polished belt buckles look amazing.
To polish Zamak belt buckles, you can use regular vibratory tumblers from Inovatec or the centrifugal disc finishers.
Zinc belt buckles are on the rise in recent years. Polishing these buckles is a delicate task. So, it’s best that you stick with the rotary tumblers from Inovatec for the best finishing.
Polishing Belt Buckle Media
Polishing media should always be non-abrasive. Porcelain and plastic are the best choices when it comes to polishing belt buckles. If your parts require something different, all you have to do is ask for it.
- Great belt buckle polishing equipment from Inovatec
- Top of the line media for all kinds of polishing
- 2-year manufacturer warranty and lifetime service
- Optional settings for all the equipment
There are no ‘perfect media’ for polishing. Porcelain and plastic media are the most used.
We recommend using 3-phase connections. Single-phase connections are not worth the risk.
The minimum order we take is 1 piece. You can buy as many as you want.
To order a machine for polishing belt buckle, you need to pay 30% of the total amount as an advance payment.
We pack our machines very carefully. So, you don’t have to worry about getting your machine damaged.
Polishing Belt Buckle – The Ultimate Guide
- 1. What Is Belt Buckle Polishing?
- 2. What Are the Benefits of Belt Buckle Polishing?
- 3. Why Use a Mass Finishing Machine to Polish Belt Buckle Instead of Traditional Methods?
- 4. What Mass Finishing Machine Do You Use to Polish Belt Buckles?
- 5. What Types of Vibratory Media Do You Use for Belt Buckle Polishing?
- 6. How to Dry Belt Buckle After Polishing? And Why?
1. What Is Belt Buckle Polishing?
Belt buckle polishing is the smoothing and surface enhancement of buckle parts to prevent corrosion, contamination, and enhance appearance.
This polishing process is achieved with the aid of mass finishing machines from Inovatec.
These machines include Rotary Barrel Tumbler, Automatic Centrifugal Disk Finishing Machine, and Vibratory Finishers.
Most belt buckles are made from Zamak, a metallic alloy, made up of Zinc, Aluminium, Magnesium, etc.
Other belt buckle materials include Stainless Steel, Zinc, Bronze, Brass, and Aluminium.
2. What Are the Benefit of Belt Buckle Polishing?
There are various benefits attached to polishing belt buckles. These benefits include:
2.1 Removal of Casting Burr
Casting burrs are raised edges or unwanted materials on the surface of metal parts obtained from the die casting process.
The belt buckle polishing process eliminates casting burr and gives buckle parts a consistent and superfluous polishing effect.
2.2 Surface Smoothing for Electro-Plating
In a lot of cases, belt buckles will have to be electroplated to obtain a shiny look and also prevent corrosion.
Before the electro-plating phase, it is important that the surfaces of the belt buckles are polished and smoothed evenly.
2.3 Best Appearance
Appearance is an important element of any product, hence, belt buckles must come out their best.
Sometimes, a mirror-like finish may be required, hence, the need for a consistent appearance across all belt buckle parts.
3. Why Use a Mass Finishing Machine to Polish Belt Buckle Instead of Traditional Methods?
Here are some of the benefits of using a mass finishing machine for polishing belt buckles over traditional methods:
3.1 Elimination of Labor Intensive Processes
Traditional/Manual polishing methods for belt buckles are generally labor-intensive and will require a lot of effort to achieve good results.
With the use of belt buckle polishing machines from Inovatec, labor-intensive processes are eliminated.
It is now possible for a single operator to efficiently complete several polishing batches in a short time.
3.2 Simultaneous Part Processing
Centrifugal and vibratory finishing options from Inovatec provide operators with batch processing capabilities when handling belt buckles.
3.3 Saves Cost and Time
Several businesses aim to achieve minimal operating cost as practicable as possible, while also making profits.
Engaging manual operations will require continuous significant investments, but the use of belt buckle polishers from Inovatec only requires a one-time investment.
Hence, it is safe to say that machine-aided polishing operations are more cost-effective over time.
For operating time and cycles, a polishing machine saves a lot of time through its batch processing feature, especially with complex parts.
Employing manual polishing for belt buckles is no doubt a time-wasting and cost-ineffective approach.
3.4 Superior and Consistent Finishing
Achieving finishing consistency and superiority is one of the flaws of traditional/manual polishing methods, especially with complex parts.
The use of centrifugal and vibratory machines for polishing belt buckles will provide a consistent and superior finishing quality.
3.5 Zero Damage to Parts
Employing traditional/manual belt buckle polishing methods can expose parts to damage due to human error.
Damage to parts will greatly impact your yield and productivity.
Using polishing machines from Inovatec guarantees zero damage to parts, and improved productivity.
3.6 Easy to Operate Machines
Understanding the mode of operation of Inovatec mass finishing machines does not require special skills, and our machines come with easy-to-understand manuals.
For traditional methods, the use of skilled labor is crucial to the success of polishing operations.
So why use manual methods when you can achieve more with mass finishing machines?
4. What Mass Finishing Machine Do You Use to Polish Belt Buckles?
When it comes to mass finishing equipment for polishing belt buckles, Inovatec boasts a wide array of centrifugal and vibratory solutions.
4.1 Vibratory Finishing Machine
Vibratory finishing machines are simplistic in design, suitable for small parts processing, and offer amazing value for money.
They produce amazing results when used to deburr, clean, polish, and eliminate rust from smaller work-pieces.
Vibratory finishers are capable of achieving excellent pre-iodizing and pre-plating finishing when the appropriate media is utilized.
This machine is suitable for polishing belt buckle materials such as Aluminium and Zamak.
4.2 Automatic Centrifugal Disc Finishing Machine
Centrifugal Disc Finishers are one of the most efficient mass finishing equipment offered by Inovatec.
They possess a mass auto-unloading feature that enhances the automatic separation of media and the parts to be polished.
Automatic CDFMs are efficient, and they are capable of handling and completing large batches of belt buckles in no time at all.
Although Centrifugal Disc Finishers are quite pricier than Vibratory Finisher, they are ideal for polishing belt buckles if you are on a budget.
This machine is suitable for polishing belt buckle materials such as Stainless Steel, Aluminium, and Brass.
4.3 Rotary Barrel Tumbler Machine
Rotary Barrel Tumblers from Inovatec offer a cheap part polishing solution, and they are one of the best out there.
Although they take some time to complete batches, the results obtained are always worth the wait.
For smoothing and polishing of belt buckles, rotary barrel tumblers are the ideal and economic choice.
With this equipment, it is possible to achieve long and non-stop processing periods of up to 36 hours.
Rotary tumblers are best suited for handling belt buckle materials such as Aluminium, Brass, and Bronze.
4.4 Vibratory Dryer
After polishing belt buckles, they are transferred to a vibratory dryer for complete drying.
Vibratory dryers are available in two variants namely continuous and batch feed vibratory dryers.
Both variants can be easily integrated into vibratory finishers and several other auto mass finishing machines.
Features of the vibratory dryer include:
- Bowl Temperature Controller
- Noise and Dust-proof Cover
- Adjustable Frequency Drive
- Batch and Continuous Mode
5. What Types of Vibratory Media Do You Use for Belt Buckle Polishing?
The choice of vibratory media is an important factor in achieving a consistent and smooth polishing operation.
At Inovatec, we offer a variety of media, and they are available in different grades, shapes, levels of abrasiveness, and sizes.
There is a number of media utilized during mass finishing operation, but for polishing belt buckles, a non-abrasive media is ideal.
Hence, for the best polishing outcome, Inovatec recommends that the plastic and porcelain media should always be used.
5.1 Plastic Media
Plastic media is one of the most utilized media for polishing, and it is available in different sizes and shapes.
They tend to be more durable, long-lasting, and wear-resistant.
5.2 Porcelain Media
This media is composed of kaolin, aluminum, and clay, and it is available in a variety of shapes such as cylinders, tristar, ball, etc.
Porcelain media is best used for soft metals, and it ensures that belt buckle parts come out shiny.
For wet polishing, it is recommended that this media is used alongside polishing compound agents or water as the case may be.
6. How to Dry Belt Buckle After Polishing? And Why?
For belt buckle parts, the drying process is an integral part of its holistic finishing operation.
After polishing and vibratory deburring, buckle parts are passed on to drying equipment known as the vibratory dryer.
Vibratory dryers can be easily integrated with a vibratory finishing machine.
The vibratory dryer absorbs moisture from polished belt buckles through its heating element.
This machine can complete the drying process in less than 10 minutes.
Why dry belt buckle parts after polishing?
Since the vibratory polishing process is a wet process, drying after polishing and deburring becomes imperative to prevent belt buckles from corroding.